Industrial machine diagnostics and service
I quickly find the cause of failures in CNC machines, production lines and robotic cells – on site and remotely.
Machine diagnostics is a process of identifying problems based not only on generally accepted rules, but also on intuition and technical thinking. The time needed to locate a fault depends on both the experience and the instinct of the diagnostician. I am effective at tracking down failures, and in many cases I have also identified errors in controller programs that were not obvious to other specialists.
When a machine or production line has problems, companies usually contact the manufacturer’s service, which is not always able to fix the fault effectively. It also happens that a service technician arriving on site relies mainly on “phoning a friend”, which further extends the repair time and shows the true face of the service.
How I work
My approach is based on solving problems independently, comprehensively and effectively – no half-measures and no unnecessary delays. I am not afraid of complex failures or unusual challenges, and I treat every problem individually, looking for a lasting solution. Working with me, you gain a partner who acts quickly, reliably and with full commitment, minimising downtime and keeping production running.
What I diagnose
FANUC CNC machines
Alarms, parameters, PMC signals, communication.
Amada machines
Press brakes, turret punch presses, lasers and bending cells.
FANUC robots
Robot alarms, lost position, mastering, restoring from backup.
PLC control
Program analysis, logic errors, inputs and outputs, communication with devices.
Safety circuits
Emergency stop (E-STOP), guard door locks, robot safety inputs.
Drives and components
Drives, sensors, valves and wiring.
Remote and on-site support
Many faults can be assessed without a site visit: from the alarm code, screenshots and a description of the symptoms, or via remote access to the controller. If a visit is needed, I arrive with a plan of action rather than starting from scratch. I work in south-eastern Poland (Podkarpackie and Małopolska regions); longer trips by arrangement.
After the repair
You get information about what caused the failure and what to do to prevent it from happening again. If the machine had no up-to-date backup of its program and parameters, I make one and hand it over, so no time is lost during the next breakdown.
Having trouble with a machine?
Give the machine model, the alarm code and a short description of the symptoms. Call: +48 663 300 959 or email: info@airobotic.pl