PLC and HMI programming
Control programs for machines, robotic cells and production lines – with clear diagnostics for operators and maintenance.
I write and commission control programs for machines, robotic cells and production lines. I create new programs from scratch, and I also modify existing ones when a machine gets a new task, a device has to be added or the previous contractor left the program without documentation.
I have worked with machines in production for over 20 years, so I write programs with operators and maintenance in mind: clear alarms, clear machine states and diagnostics that immediately show where to look for the cause of a stoppage.
Controllers and devices
I work with industrial automation systems, PLCs, HMI panels, servo drives and industrial control and communication systems. I use solutions from manufacturers such as Delta, Fatek, Weintek, Mitsubishi and FANUC. I program, integrate and retrofit machines and robotic cells. On the robot side these are FANUC controllers. I also develop projects in CODESYS, which supports controllers from many manufacturers and gives a lot of freedom with non-standard machines. If you have a different platform in your plant, describe it in your enquiry – I will tell you straight whether I can take it on.
Scope of work
New PLC programs
Programs for new machines and cells.
Modifications and extensions
Changes to existing programs, reconstructing machine logic without documentation.
HMI visualisation
Operating screens, recipes, alarms with cause description, I/O monitoring.
FANUC robot integration
Signal exchange with the PLC, program selection, error handling and return to home position.
Peripheral devices
Pallet lifts, conveyors, label printers.
Industrial communication
EtherNet/IP, CANopen, Profibus, IO-Link.
CNC machine data
Collecting machine data into a central database and production performance reporting. Ask for details.
Machine safety
The control program is only part of the job. I design and commission safety systems: emergency stop circuits (E-STOP), guard door locking, connection of FANUC robot safety inputs. I determine the required safety level according to the standards.
Control cabinet and documentation
I prepare electrical schematics, select components and prepare cabinet documentation and the bill of materials. After commissioning you receive a copy of the PLC program, HMI project and robot backups, so you never have to start from scratch after a failure.
How we work together
1. Process description
You describe the process and the problem: by phone, e-mail or on site.
2. Quote
We agree the scope and you receive a quote.
3. Program
I prepare the program and visualisation, and run part of the tests before arriving on site.
4. Commissioning
Commissioning on the machine and tests with the operator.
5. Handover
Programs, documentation and short operator training.
Service area
South-east Poland: Dębica, Rzeszów, Tarnów, Mielec, Kraków. Simple program changes are often done remotely; commissioning on site, throughout Poland.
Frequently asked questions
Delta, Fatek and Mitsubishi controllers, Weintek panels, FANUC robot controllers and projects in CODESYS. If you have a different platform in your plant, describe it – I will tell you straight whether I can take it on.
Yes. I reconstruct the machine logic from the program, schematics and observing the machine in operation, and after the changes I hand over a description and a program backup.
Yes. I hand over a copy of the PLC program, HMI project and robot backups, so you never have to start from scratch after a failure.
Yes, if the machine has secure remote access. For machines I do not know, I first come on site.
South-east Poland: Dębica, Rzeszów, Tarnów, Mielec, Kraków. Commissioning throughout Poland.
Have a machine to program or a program to change?
Describe the machine and what it should do. Call: +48 663 300 959 or write: info@airobotic.pl